Formulation and evaluation of
delayed release pantoprazole Tablets
Viral Patel*
Department of Pharmacy, Shri Jagdish Prasad Jhabarmal
Tibrewala University,
Vidyanagari, Jhunjhunu, Rajasthan,
India
*Corresponding
Author E-mail: veerpatel5387@icloud.com
ABSTRACT
Pantoprazole is a
proton pump inhibitor, belongs to group of benzimidazole,
used for the treatment of gastric and duodenum ulcers. Pantoprazole undergoes
degradation in acid medium of the stomach, can be coated with enteric coating
polymer that will safely deliver the drug in the small intestine. In this
present study an attempt was made to formulate and evaluate pantoprazole
as enteric coated tablet. Delayed release tablets of pantoprazole
were prepared by wet granulation method using HPMC, Cassava starch and
polyvinyl pyrrolidine as polymer, Avicel
PH 102 (MCC) as filler and starch as binder. The prepared tablets were
evaluated for hardness, weight variation, friability and drug content
uniformity and it was found that the results comply with official standards.
The prepared tablets were coated using enteric coating polymer such as
cellulose acetate phthalate, Eudragit L100 and Drug
coat L100 by dip coating method. The in vitro release was studied using pH 1.2
acidic buffer and pH 6.8 phosphate buffer. The in vitro release study revealed
that the prepared tablets were able to sustain release drug in to the
intestine. The release kinetics studies showed that the release was first order
diffusion controlled and then values obtained from the Korsmeyer-Peppas
model showed that the release mechanism was super case-II transport. Stability
studies indicated that the developed tablets were stable and retained their
pharmaceutical properties at room temperature and 40°C / 75% RH for a period of
1 month. The anti-ulcer activity was evaluated by water immersion stress
induced ulcer model. The pantoprazole sodium sesquihydrate coated formulations ECF3 at a dose of 10
mg/kg body weight showed a protection index of 100%.
KEYWORDS: Pantoprazole, Delayed release, HPMC, PVP,
Cassava starch.
1. INTRODUCTION:
Ulcers are
crater-like sores (generally 1/4 inch to 3/4 inch in diameter, but sometimes 1
to 2 inches in diameter) which form in the lining of the stomach (called
gastric ulcers), just below the stomach at the beginning of the small intestine
in the duodenum (called duodenal ulcers) or less commonly in the esophagus
(called esophageal ulcers). In general, ulcers in the stomach and duodenum are
referred to as peptic ulcers
An ulcer is the
result of an imbalance between aggressive and defensive factors. On one hand,
too much acid and pepsin can damage the stomach lining and cause ulcers. On the
other hand (and more commonly), the damage comes first from some other causes,
making the stomach lining susceptible to even an ordinary level of gastric acid1
.
Hence, ulcers are
sores on the lining of the digestive tract. The digestive tract consists of the
esophagus, stomach, duodenum (the first part of the intestines) and intestines.
An ulcer may
arise at various locations:
• Stomach (called
gastric ulcer)
• Duodenum
(called duodenal ulcer)
• Oesophagus (called Oesophageal
ulcer)
• Meckel's Diverticulum (called Meckel's Diverticulum ulcer)2.
Peptic ulcer
A peptic ulcer,
also known as ulcus pepticum,
peptic ulcer disease (PUD),3 is an ulcer (defined as mucosal
erosions equal to or greater than 0.5 cm) of an area of the gastrointestinal
tract that is usually acidic and thus extremely painful. As may
as 80% of ulcers are associated with Helicobacter pylori, a spiral-shaped bacterium
that lives in the acidic environment of the stomach. Ulcers can also be caused
or worsened by drugs such as aspirin and other non-steroid anti-inflammatory
drugs (NSAIDs)4.
Types of peptic ulcers
• Type I: Ulcer
along the lesser curve of stomach
• Type II: Two
ulcers present - one gastric, one duodenal
• Type III: Prepyloric ulcer
• Type IV:
Proximal gastroesophageal ulcer
• Type V:
Anywhere along gastric body, NSAID induced
Figure 1. Deep
gastric ulcer
Epidemiology
The lifetime risk
for developing a peptic ulcer is approximately 10%5. In Western countries the
prevalence of Helicobacter pylori infections roughly matches age (i.e., 20% at
age 20, 30% at age 30, 80% at age 80 etc). Prevalence is higher in third world
countries. Transmission is by food, contaminated groundwater and through human
saliva (such as from kissing or sharing food utensils). A minority of cases of
Helicobacter infection will eventually lead to an ulcer and larger proportion
of people will get non-specific discomfort and abdominal pain or gastritis4.
Pathophysiology of peptic ulcer
Classical causes
of ulcers (tobacco smoking, blood groups, spices and a large array of strange
things) are of relatively minor importance in the development of peptic ulcers.
A major causative factor (90% of gastric and 75% of duodenal ulcers) is chronic
inflammation due to Helicobacter pylori, a spirochete that inhabits the antral mucosa and increases gastric production. Gastric, in
turn, stimulates the production of gastric acid by parietal cells.
The gastric
mucosa protects itself from gastric acid with a layer of mucous, the secretion
of which is stimulated by certain prostaglandins. Non-steroid anti-inflammatory
drugs (NSAIDs) block the function of cyclooxygenase
1, which is essential for the production of these prostaglandins. Newer NSAIDs
(celecoxib and rofecoxib)
only inhibit cox-2, which is less essential in the gastric mucosa, and roughly
halve the risk of non-steroid anti-inflammatory drugs (NSAID) related gastric
ulceration.
Glucocorticoids lead to atrophy of all
epithelial tissues. Their role in ulcerogenesis is
relatively small. Stress in the psychological sense has not been proven to
influence the development of peptic ulcers. Burns and head trauma, however, can
lead to "stress ulcers" and it is reported in many patients who are
on mechanical ventilation. Smoking leads to atherosclerosis and vascular
spasms, causing vascular insufficiency and promoting the development of ulcers
through ischemia. A family history is often present in duodenal ulcers,
especially when blood group O is also present. Inheritance appears to be
unimportant in gastric ulcers6.
Signs and symptoms
Symptoms
of a peptic ulcer can be
Ø
Abdominal pain, classically epigastric with severity relating to mealtimes, after around
3 h of taking a meal (duodenal ulcers are classically relieved by food, while
gastric ulcers are exacerbated by it)
Ø Bloating
and abdominal fullness
Ø Water
brash (rush of saliva after an episode of regurgitation
to dilute the acid in esophagus)
Ø Nausea
and copious vomiting
Ø Loss
of appetite and weight loss
Ø Vomiting
of blood; this can occur due to bleeding directly
from a gastric ulcer, or from damage to the esophagus
from severe/continuing vomiting
Ø Melina
(tarry, foul-smelling feces due to oxidized iron from hemoglobin)
Ø Rarely,
an ulcer can lead to a gastric or duodenal perforation.
This is extremely painful and requires immediate
surgery.
A
history of heartburn, gastroesophageal reflux disease
(GERD) and use of certain forms of medication can raise the suspicion for
peptic ulcer. Medicines associated with peptic ulcer include non-steroid
anti-inflammatory drugs (NSAIDs) that inhibit cyclooxygenase
and most glucocorticoids (e.g. dexamethasone
and prednisolone).
The
timing of the symptoms in relation to the meal may differentiate between
gastric and duodenal ulcers. A gastric ulcer would give pain during the meal,
as gastric acid is secreted, or after the meal, as the alkaline duodenal
contents reflux into the stomach. Symptoms of duodenal ulcers would manifest
mostly before the meal when acid (production
stimulated by hunger) is passed into the duodenum. However, this is not a
reliable sign in clinical practice4.
Treatment
Younger
patients with ulcer-like symptoms are often treated with antacids. Bismuth
compounds may actually reduce or even clear organisms, though it should be
noted that the warning labels of some bismuth subsalicylate products indicate
that the product should not be used by someone with an ulcer. Patients who are
taking non-steroid anti-inflammatory drugs (NSAIDs) may also be prescribed a
prostaglandin analogue (Misoprostol) in order to help
prevent peptic ulcers, which may be a side-effect of the NSAIDs. When Helicobacter
pylori infection is present, the most effective treatments are combinations
of two antibiotics (e.g. clarithromycin, amoxicillin,
tetracycline and metronidazole) and one proton pump
inhibitor (PPI), sometimes together with a bismuth compound. In complicated,
treatment-resistant cases, three antibiotics (e.g. amoxicillin + clarithromycin + metronidazole)
may be used together with a proton pump inhibitor and sometimes with bismuth
compound. An effective first-line therapy for uncomplicated cases would be
amoxicillin + metronidazole + pantoprazole
(proton pump inhibitor). In the absence of Helicobacter pylori long-term
higher dose proton pump inhibitors (PPIs) are often used. Treatment of Helicobacter
pylori usually leads to clearing of infection, relief of symptoms and
eventual healing of ulcers. Recurrence of infection can occur and retreatment
may be required, if necessary with other antibiotics. Since the widespread use
of proton pump inhibitors (PPIs) in the 1990s, surgical procedures (like
"highly selective vagotomy") for
uncomplicated peptic ulcers became obsolete.
Perforated
peptic ulcer is a surgical emergency and requires surgical repair of the
perforation. Most bleeding ulcers require endoscopy urgently to stop bleeding
with cutlery, injection or clipping4.
The concept of tablet
A
tablet is a mixture of active substances and excipients,
usually in powder form, pressed or compacted into a solid. The excipients include binders, glidants
(flow aids) and lubricants to ensure efficient tabletting;
disintegrates to ensure that the tablet breaks up in the digestive tract;
sweeteners or flavours to mask the taste of bad
tasting active ingredients; and pigments to make uncoated tablets visually
attractive. A polymer coating is usually applied to hide the taste of the
tablet's components, to make the tablet smoother and easier to swallow, to make
it more resistant to the environment and extending its shelf life. The
compressed tablet is the most popular dosage form in use today. About
two-thirds of all prescriptions are dispensed as solid dosage forms and half of
these are compressed tablets7. A tablet can be formulated to deliver
an accurate dosage to a specific site; it is usually taken orally, but can be
administered sublingually, rectally or intra vaginally. The tablet is just one
of the many forms that an oral drug can take such as syrups, elixirs,
suspensions and emulsions. It consists of an active pharmaceutical ingredient
with biologically inert excipients in a compressed
solid form.
Tablets
are one of the most stable and commonly administered oral dosage forms. Since
the later part of nineteen-century, tablets have been widespread and their
popularity continues. Tablets remain popular as dosage form because of the
advantages afforded both to the pharmaceutical manufacturers and patients.
These includes: simplicity and economy of preparation, stable and convenient in
packing, ease of transporting and dispensing, accuracy
of single dosage regimen, compactness and portability, and blandness of taste
and ease of administration7.
2. METHODS:
FT-Infrared
spectroscopy to find out the compatibility of drug with polymers:
This
was carried out to find out the compatibility between the drug pantoprazole sodium sesquihydrate
and the polymer hydroxylpropyl methylcellulose
(HPMC), Cassava starch, and polyvinyl pyrrolidone. 10
mg of the sample and 400 mg of KBr were taken in a
mortar and triturated. A small amount of the triturated sample was taken into a
pellet maker and was compressed at10 kg/cm2 using a hydraulic press. The pellet
was kept onto the sample holder and scanned from 4000 cm-1 to 400 cm-1 in
Shimadzu FT-IR spectrophotometer. Samples were prepared for drug pantoprazole sodium sesquihydrate,
polymer HPMC, Cassava starch, polyvinyl pyrrolidone
and physical mixture of drug and polymer. The spectra obtained were compared and
interpreted for the functional group peaks.
Preparation
of standard graphs:
Preparation
of standard graph for pantoprazole sodium sesquihydrate using pH 1.2 acidic buffer
A.
Determination of absorption maxima (λmax)
100
mg of pantoprazole sodium sesquihydrate
was weighed accurately and dissolved in 100 ml of pH 1.2 acidic buffer in 100
ml volumetric flask (stock solution). 2 ml was taken from the stock solution
and transferred into 100 ml volumetric flask and diluted up to 100 ml with pH
1.2 acidic buffer. The resulting solution was labeled as standard working
Solution. 2 ml of the working solution was withdrawn and diluted up to 10 ml
with pH 1.2 acidic buffer in 10 ml volumetric flask. The spectrum of this
solution was run in 200 to 400 nm range in UV-visible spectrophotometer. The
λ max of the pantoprazole sodium sesquihydrate was found to
be
283.5 nm.
B.
Preparation of standard graph
From
above standard working solution, 1 ml, 2 ml, 3 ml, 4 ml, 5 ml and 6 ml was
withdrawn and diluted up to 10 ml with pH 1.2 acidic buffer in 10 ml volumetric
flask to get concentration of 2 μg, 4 μg, 6 μg, 8 μg, 10 μg and 12 μg respectively. The absorbance of each solution was
measured by UV-visible spectrophotometer at 283.5 nm using the pH 1.2 acidic
buffer as blank.
Preparation
of standard graph for pantoprazole sodium sesquihydrate using pH 6.8 phosphate buffer:
A.
Determination of absorption maxima (λmax)
100
mg of pantoprazole sodium sesquihydrate
was weighed accurately and dissolved in 100 ml of pH 6.8 phosphate buffer in
100 ml volumetric flask (stock solution). 2 ml was taken from the stock
solution and transferred into 100 ml volumetric flask and diluted up to 100 ml
with pH 6.8 phosphate buffer. The resulting solution was labeled as standard
working Solution. 2 ml of the working solution was withdrawn and diluted up to
10 ml with pH 6.8 phosphate buffer in 10 ml volumetric flask. The spectrum of
this solution was run in 200 to 400 nm range in UV-visible spectrophotometer.
The λ max of the pantoprazole sodium sesquihydrate was found to be 288.5 nm.
B.
Preparation of standard graph
From
standard working solution, 1 ml, 2 ml, 3 ml, 4 ml, 5 ml and 6 ml was withdrawn
and diluted up to 10 ml with pH 6.8 phosphate buffer in 10 ml volumetric flask
to get concentration of 2 μg, 4 μg, 6 μg, 8 μg, 10 μg and 12 μg respectively. The absorbance of each solution was
measured by UV-visible spectrophotometer at 288.5 nm using the pH 6.8 phosphate
buffer as blank.
Preparation
of pantoprazole sodium sesquihydrate
tablets:
Preparation
of granules
Pantoprazole
sodium sesquihydrate granules for tabletting
were prepared by wet granulation method42. Specified quantity of pantoprazole, hydroxypropyl
methylcellulose (HPMC), Cassava starch, polyvinyl pyrrolidone
(PVP) and Avicel PH 102 were weighed according to the
formula and transferred in a mortar and pestle and mixed thoroughly. The powder
mass was mixed with 5% starch paste to obtain a sluggy
mass and this was passed through sieve no 12 to obtain the granules. The
granules prepared were dried at 50oC for 4 h. The dried granules were screened
through sieve no 22 & 44 and stored for further studies. The specified
quantity of magnesium stearate and talc were finally
added and mixed for the compression of tablets.
Preparation
of pantoprazole sodium sesquihydrate
tablets
An ideal mixture of granules were directly
punched into tablets weighing about 200 mg containing 40 mg of pantoprazole sodium sesquihydrate,
using rotary tablet compression machine (12 stations, Karnavati,
India), using 8 mm diameter concave punches. The different batches of pantoprazole tablets were collected and stored in air tight
containers. (Table-1).
Characterization
of pantoprazole sodium sesquihydrate
compressed tablets:
1)
Pre compression parameters
a)
Percentage yield
The
prepared pantoprazole sodium sesquihydrate
granules were completely collected and weighted. The percentage product yield
was calculated from its theoretical and practical product yield.
![]()
b) Mean granules size analysis by optical
microscopy
In the present study the granules particle
size was determined by the optical microscopy. 1mm of the stage micrometer
scale is equal to 89 eyepiece division. Therefore 1 eyepiece division is equal
to (1/89) ×1000 Microns i.e. 11.2 μm. The dry
granules were uniformly spread on the slide. Granules particle sizes were
measured, along the longest axis and the shortest axis (cross shaped
measurement). Average of these two reading given was mean diameter of
particles. The diameter of a minimum number of 50 granules in each batch was
calculated.
Table
1 Formula for the preparation of pantoprazole sodium sesquihydrate tablets
|
Batch no |
Ingredients |
|||||||
|
Pantoprazole sodium |
HPMC |
Cassava |
PVP |
Avicel |
Starch |
Talc |
Magnesium stearate |
|
|
F1 |
40 |
- |
- |
- |
154 |
qs |
2 |
4 |
|
F2 |
40 |
24 |
- |
- |
130 |
qs |
2 |
4 |
|
F3 |
40 |
44 |
- |
- |
110 |
qs |
2 |
4 |
|
F4 |
40 |
64 |
- |
- |
90 |
qs |
2 |
4 |
|
F5 |
40 |
84 |
- |
- |
70 |
qs |
2 |
4 |
|
F6 |
40 |
104 |
- |
- |
50 |
qs |
2 |
4 |
|
F7 |
40 |
- |
24 |
- |
130 |
qs |
2 |
4 |
|
F8 |
40 |
- |
44 |
- |
110 |
qs |
2 |
4 |
|
F9 |
40 |
- |
64 |
- |
90 |
qs |
2 |
4 |
|
F10 |
40 |
- |
84 |
- |
70 |
qs |
2 |
4 |
|
F11 |
40 |
- |
104 |
- |
50 |
qs |
2 |
4 |
|
F12 |
40 |
- |
- |
24 |
130 |
qs |
2 |
4 |
|
F13 |
40 |
- |
- |
44 |
110 |
qs |
2 |
4 |
|
F14 |
40 |
- |
- |
64 |
90 |
qs |
2 |
4 |
|
F15 |
40 |
- |
- |
84 |
70 |
qs |
2 |
4 |
|
F16 |
40 |
- |
- |
104 |
50 |
qs |
2 |
4 |
qs- quantity sufficient
c)
Bulk density (Db)
Accurately
weighed granules were carefully transferred into graduated measuring cylinder.
The granules bed was then made uniform and the volume occupied by the granules
was noted as per the graduation marks on the cylinder as ml. It is expressed in
gm/ml and is calculated using the following formula44.
![]()
Where,
M - Mass of the powder
Vb - Bulk volume of the powder
d)
Tapped density (Dt)
It is
the ratio of total mass of granule to the tapped volume of granule. The
graduated measuring cylinder containing accurately weighed granule was manually
tapped for 50 times. Volume occupied by the granule was noted. It is expressed
in gram/ml and is calculated by following formula44.
![]()
Where,
M - Mass of the powder
Vt - Tapped volume of the powder
e)
Compressibility index (I) and Hausner’s ratio
Carr’s
index and Hausner’s ratio measure the propensity of
granule to be compressed and the flow ability of granule. Carr’s index and Hausner’s ratio were calculated using following formula.
![]()
Where,
Dt – Tapped density of the powder
Db –
Bulk density of the powder
![]()
Where,
Dt – Tapped density of the powder
Db –
Bulk density of the powder
f)
Angle of repose (θ)
The
frictional forces in a loose powder can be measured by the angle of repose.
This is the maximum angle possible between the surface of a pile of powder and
the horizontal plane. Sufficient quantities of pantoprazole
granules were passed through a funnel from a particular height (2 cm) onto a
flat surface until it formed a heap, which touched the tip of the funnel. The
height and radius of the heap were measured. The angle of repose was calculated
using the formula43.
Angle
of repose (θ) = tan-1 (h/r)
Where,
h – Height of the pile in cm
r –
Radius of the pile
2) Post compression parameters
a)
Hardness test
The
prepared tablets were subjected to hardness test. It was carried out by using
hardness tester and expressed in kg/cm2.
b)
Friability test
The
friability was determined using Roche friabilator and
expressed in percentage (%). 20 tablets from each batch were weighed separately
(Winitial) and placed in the friabilator,
which was then operated for 100 revolutions at 25 rpm. The tablets were
reweighed (Wfinal) and the percentage friability (F)
was calculated for each batch by using the following formula.
![]()
c)
Weight variation test
20
tablets were selected at random from the lot, weighed individually and the average
weight was determined. The percent deviation of each tablets weight against the
average weight was calculated. The test requirements are met, if not more than
two of the individual weights deviate from the average weight by more than 5%
and none deviates more than 10%. IP limit for weight variation in case of
tablets weighing more than 80 mg but less than 250 mg is ± 7.5 %.
d)
Uniformity of drug content
The
prepared pantoprazole sodium sesquihydrate
tablets were tested for their drug content. Three tablets of each formulation
were weighed and finely powdered. About 40 mg equivalent of pantoprazole
sodium sesquihydrate was accurately weighed and
completely dissolved in pH 6.8 phosphate buffer and the solution was filtered.
1 ml of the filtrate was further diluted to 100 ml with pH 6.8 phosphate
buffer. Absorbance of the resulting solution was measured by UV-Visible
spectrophotometer at 288.5 nm.
3)
Coating of compressed pantoprazole sodium sesquihydrate tablets
a)
Preparation of enteric coating solution
The
enteric coating solution was prepared by simple solution method. It was
prepared by 6% w/w of Eudragit L100 or cellulose
acetate phthalate or =Drug coat L100 as an enteric polymer, 2.6% w/w of
titanium dioxide as opacifier, diethyl phthalate 1.2%
w/w as plasticizer and acetone and isopropyl alcohol mixture was used as
solvent. Titanium dioxide was triturated in a glass motor with small amount of
solvent mixture and filtered with muslin cloth into the polymer solution
already prepared with one half of solvent mixture. Diethyl phthalate was added
and made up the volume with rest of the solvent mixture; this mixture was
constantly stirred for 1h with paddle mechanical stirrer at the rate of 1000
rpm and the stirred coating solution was again filtered through muslin cloth, a
coating solution was obtained.
Table 2: Composition of coating solution
|
Ingredients |
Quantity (%w/w) |
|
Cellulose acetate phthalate / Eudragit L100
/ Drug coat L100 |
6.0 |
|
Titanium dioxide |
2.6 |
|
Diethyl phthalate |
2.0 |
|
Acetone |
59.4 |
|
Isopropyl alcohol |
30.0 |
b)
Enteric coating of pantoprazole sodium sesquihydrate compressed tablets by dipping method
The
compressed tablets were coated with enteric coating polymer (Eudragit L100 or cellulose acetate phthalate or Drug coat
L100) solution by dipping method. Desired tablet coating continued the dipping
and weight gain was achieved. The coated tablets were studied for its weight
variation, thickness, uniformity of drug content and in vitro dissolution
study.
4)
Physicochemical evaluation of coating films
The
same polymer solution was used to prepare the polymeric films and was subjected
for
Ø
film thickness
Ø
film weight
Ø
film solubility
The
polymeric films were prepared by casting the acetone –isopropyl alcohol (2:1),
the polymer solution was poured on the glass plate. The film was dried for 24 h
at room temperature under a special cover with reduced solvent evaporation to
obtained smooth homogenous films. The dried films were cut in to 1cm2 area the
prepared polymeric film were studied for film thickness, film weight and film
solubility. The thickness of dried films was determined by thickness Digital
micrometer. The 1 cm2 coating film was selected and separately weighed using
the digital balance; the average films weight was calculated. The film solubility
was studied with pH 1.2 and pH 6.8. The 1×1 cm2 coating film was selected,
weighed and transferred in a beaker containing 20 ml of specified pH medium,
which was mixed in a magnetic stirrer for 1 h at 37 ± 1°C and finally film
solubility was examined.
5)
In vitro drug release studies
USP
dissolution apparatus type II was employed to study the in vitro drug
release from various formulations prepared. The dissolution medium used was 900
ml of acidic buffer of pH 1.2 for 2 h and phosphate buffer of pH 6.8 for 10 h.
The tablet was kept in to the basket. The temperature was maintained at 37°C ±
0.5°C and the stirring rate was 100 rpm. Samples were withdrawn at regular time
intervals and the same volume was replaced with fresh dissolution medium. The
samples were measured by UV- visible spectrophotometer at 283.5 nm (pH 1.2) and
at 288.5 nm (pH 6.8) against a blank. The release studies were conducted in
triplicate and the mean values were plotted versus time.
6)
Stability studies
A
study was carried out to assess the stability of the pantoprazole
sodium sesquihydrate cellulose acetate phthalate
coated tablet formulation (ECF3). Generally, the observation of the rate at
which the product degrades under normal room temperature requires a long time.
To avoid this undesirable delay, the principles of accelerated stability
studies are adopted. The tablets were packed in glass container. Stability
studies were carried out at 40°C and 75% RH over a period of 1 month. Samples
were evaluated at 10th, 20th and 30th days for different parameters such as
physical appearance, hardness, weight variation, drug content and dissolution.
3. RESULTS:
Drugs
Polymer Interaction Study by FTIR spectrophotometer:
FT-IR
spectroscopy study was carried out separately to find out, the compatibility
between the drug pantoprazole and the polymers hydroxypropyl methylcellulose, Cassava starch, polyvinyl pyrrolidone used for the preparation of tablets. The FT-IR
was performed for drug, polymer and the physical mixture of drug-polymer. The
spectral obtained from FT-IR spectroscopy studies at wavelength between 4000
cm-1 to 400 cm-1 are given below.
Table
3 : IR interpretation of drug, polymer and physical mixture of drug-polymer
|
Sr. No |
Interpretation |
IR absorption bands (cm-1) |
|||
|
Pure drug |
Drug + HPMC |
Drug + Cassava starch |
Drug + PVP |
||
|
1 |
N-H |
3483.56 |
3487.42 |
3498.99 |
3497.06 |
|
2 |
O-H |
3358.18 |
3363.97 |
3248.23 |
3362.04 |
|
3 |
CH2 |
3176.87 |
3194.23 |
3196.15 |
3203.87 |
|
4 |
CH3 |
2960.83 |
2953.12 |
2939.61 |
2945.40 |
|
5 |
C-O |
1591.33 |
1591.33 |
1591.33 |
1591.33 |
|
6 |
C-F |
1373.36 |
1373.36 |
1377.22 |
1373.36 |
|
7 |
S=O |
1049.31 |
1039.67 |
1116.82 |
1033.88 |
Figure
2:- IR spectrum of pantoprazole sodium sesquihydrate
Figure
3 :- IR spectrum of hydroxypropyl
methylcellulose
Figure 4:- IR
spectrum of physical mixture of pantoprazole sodium sesquihydrate and hydroxypropyl
methylcellulose
Figure
5:- IR spectrum of polyvinyl Pyrrolidone
Figure 6:- IR
spectrum of physical mixture of pantoprazole sodium sesquihydrate and polyvinyl Pyrrolidone
Figure 7:- IR spectrum of Cassava starch

Figure 8:- IR
spectrum of physical mixture of pantoprazole sodium sesquihydrate and Cassava starch
Preparation
of standard graphs
Standard
graph for the drug pantoprazole sodium sesquihydrate was done separately in pH 1.2 acidic buffer
and pH 6.8 phosphate buffer. Tables show the concentrations of pantoprazole sodium sesquihydrate
in pH 1.2 acidic and pH 6.8 phosphate buffers and the respective absorbance.
The Figures show the calibration curves of pantoprazole
sodium sesquihydrate in pH 1.2 acidic buffer and pH
6.8 phosphate buffer respectively.
Table 4:-
Spectrophotometric data for standard graph of pantoprazole
sodium sesquihydrate in pH 1.2 acidic buffer
|
Concentration (μg/ml) |
Absorbance |
|
2 |
0.06 |
|
4 |
0.12 |
|
6 |
0.182 |
|
8 |
0.237 |
|
10 |
0.306 |
|
12 |
0.365 |
Figure 9:- Standard
curve of pantoprazole sodium sesquihydrate
in pH 1.2 acidic buffer
Table 5:- Spectrophotometric data for standard graph of pantoprazole sodium sesquihydrate
in pH 6.8 phosphate buffer
|
Concentration (μg/ml) |
Absorbance |
|
2 |
0.071 |
|
4 |
0.145 |
|
6 |
0.215 |
|
8 |
0.287 |
|
10 |
0.357 |
|
12 |
0.430 |
Figure 10:- Standard
curve of pantoprazole sodium sesquihydrate
in pH 6.8 phosphate buffer
Characterization
of pantoprazole sodium sesquihydrate
tablets:
1) Pre compression parameters
The pantoprazole sodium sesquihydrate
granules were prepared by wet granulation method. The granules were evaluated
for percentage yield, granules particle size, angle of repose, bulk density,
tapped density, Hausner’s ratio and compressibility
index, and the results are shown in Table. The percentage yield was ranged
between 86.13 to 97.82%. The particle size of the granules was ranged between
0.498 ± 0.05 mm to 0.559 ± 0.12 mm. The bulk densities of the granules were
found to be in the range of 0.306 ± 0.03 to 0.418 ± 0.03 gm/ml. The angle of
repose varied from 25.47 ± 0.12 to 30.79 ± 0.26. The tapped densities were
ranged between 0.313 ± 0.04 to 0.472 ± 0.05 gm/ml. Hausner’s
ratio was ranged between 1.055 ± 0.04 to 1.129 ± 0.07, while the
compressibility index was in the range of 5.28 ± 0.16 to 11.44 ± 0.12.
(table-6)
Table
6:- Physicochemical evaluations of pantoprazole sodium sesquihydrate
granules
|
Batch
no |
Yield
(%) |
Mean
patricle size (mm) |
Bulk
density (gm/ml) |
Tapped
density (gm/ml) |
Carr’s
Index (%) |
Hausner’s |
Angle
of |
|
F1 |
97.82 |
0.498 |
0.306 |
0.326 |
6.13 |
1.065 |
25.79 |
|
F2 |
94.82 |
0.545 |
0.312 |
0.335 |
6.86 |
1.073 |
26.95 |
|
F3 |
95.37 |
0.527 |
0.358 |
0.358 |
7.01 |
1.075 |
26.33 |
|
F4 |
94.12 |
0.542 |
0.357 |
0.384 |
7.03 |
1.075 |
28.31 |
|
F5 |
93.43 |
0.533 |
0.359 |
0.394 |
8 |
1.097 |
27.2 |
|
F6 |
91.68 |
0.535 |
0.384 |
0.429 |
10.48 |
1.117 |
30.27 |
|
F7 |
94.23 |
0.512 |
0.312 |
0.334 |
6.58 |
1.07 |
29.52 |
|
F8 |
95.89 |
0.548 |
0.286 |
0.313 |
8.62 |
1.094 |
26.13 |
|
F9 |
97.14 |
0.536 |
0.306 |
0.334 |
8.38 |
1.091 |
26.78 |
|
F10 |
94.42 |
0.559 |
0.294 |
0.324 |
9.25 |
1.102 |
28.09 |
|
F11 |
93.57 |
0.538 |
0.307 |
0.34 |
9.7 |
1.107 |
28.74 |
|
F12 |
94.6 |
0.507 |
0.384 |
0.406 |
5.41 |
1.057 |
25.47 |
|
F13 |
94.86 |
0.537 |
0.394 |
0.416 |
5.28 |
1.055 |
28.47 |
|
F14 |
96.13 |
0.523 |
0.416 |
0.457 |
8.97 |
1.098 |
29.79 |
|
F15 |
97.37 |
0.567 |
0.384 |
0.41 |
6.34 |
1.067 |
26.32 |
|
F16 |
86.13 |
0.545 |
0.418 |
0.472 |
11.44 |
1.129 |
30.79 |
(n=3
± S.D)
Post
compression parameters
The pantoprazole sodium sesquihydrate
tablets were prepared by wet granulation method. The results of physicochemical
evaluation of prepared tablets are shown in Table 7. The tablets were evaluated
for Average weight, hardness, friability and drug content. The drug content was
found to be between 95.42 ± 0.38% to 99.42 ± 0.26%. The hardness was found to
be from 4.73 ± 0.42 to 8.40 ± 0.002 kg/cm2 and in all the cases the friability
was less than 1%. (table-7).
Table
7:- Physicochemical evaluations of pantoprazole sodium sesquihydrate
tablets
|
Batch
no |
Parameter |
|||
|
Hardness |
Friability |
Average |
Drug
content |
|
|
F1 |
8.4 |
0.011 |
0.201 |
98.85 |
|
F2 |
5.8 |
0.012 |
0.199 |
97.71 |
|
F3 |
6.2 |
0.016 |
0.204 |
98.85 |
|
F4 |
4.9 |
0.005 |
0.203 |
97.42 |
|
F5 |
4.93 |
0.023 |
0.208 |
96.85 |
|
F6 |
4.73 |
0.024 |
0.205 |
97.14 |
|
F7 |
5.66 |
0.24 |
0.199 |
98.55 |
|
F8 |
8.2 |
0.017 |
0.209 |
99.42 |
|
F9 |
5.6 |
0.11 |
0.198 |
96.85 |
|
F10 |
5.73 |
0.11 |
0.203 |
96.28 |
|
F11 |
5.12 |
0.09 |
0.206 |
95.78 |
|
F12 |
8.06 |
0.011 |
0.198 |
94.57 |
|
F13 |
7.66 |
0.019 |
0.207 |
95.42 |
|
F14 |
5.56 |
0.051 |
0.206 |
95.71 |
|
F15 |
5.83 |
0.032 |
0.204 |
95.71 |
|
F16 |
6.21 |
0.023 |
0.199 |
96.01 |
*(n=5
± S.D)
**(n=20
± S.D)
***(n=3 ± S.D)
In
vitro drug
release studies
The in
vitro dissolution studies were carried out for the prepared tablets using
USP apparatus type II. The in vitro release profiles of pantoprazole sodium sesquihydrate
tablets are shown in Tables. The cumulative percentage of release of pantoprazole sodium sesquihydrate
from the prepared tablets was varied from 65.02 ± 0.42% to 99.26 ± 0.16%
depends upon the drug polymer ratio for 12 h. (table-8, Fig.- 11).
Figure 11:- In
vitro drug release profile of pantoprazole sodium
sesquihydrate from various tablet formulations (F1 to
F16)
Table
8:- In vitro drug release profile
of pantoprazole sodium sesquihydrate
from various tablet formulations (F1 to F16)
|
Time (h) |
Cumulative percentage of drug released |
||||||||||||||
|
F1 |
F2 |
F3 |
F5 |
F6 |
F7 |
F8 |
F9 |
F10 |
F11 |
F12 |
F13 |
F14 |
F15 |
F16 |
|
|
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
|
0.5 |
17 |
19 |
15 |
9 |
9 |
15 |
5 |
9 |
20 |
16 |
10 |
11 |
10 |
11 |
8 |
|
1 |
36 |
24 |
21 |
16 |
10 |
27 |
15 |
17 |
28 |
25 |
15 |
20 |
15 |
17 |
11 |
|
1.5 |
51 |
29 |
23 |
22 |
17 |
37 |
25 |
28 |
43 |
41 |
31 |
30 |
31 |
24 |
19 |
|
2 |
65 |
36 |
28 |
35 |
25 |
51 |
37 |
39 |
50 |
52 |
38 |
43 |
38 |
38 |
28 |
|
3 |
85 |
42 |
39 |
41 |
34 |
55 |
53 |
49 |
59 |
58 |
53 |
51 |
48 |
44 |
36 |
|
4 |
87 |
52 |
42 |
48 |
40 |
64 |
61 |
56 |
69 |
66 |
60 |
57 |
54 |
51 |
46 |
|
6 |
92 |
62 |
53 |
55 |
49 |
70 |
72 |
66 |
73 |
80 |
69 |
68 |
64 |
58 |
54 |
|
8 |
95 |
72 |
67 |
61 |
59 |
82 |
77 |
93 |
81 |
84 |
77 |
74 |
71 |
64 |
64 |
|
10 |
97 |
81 |
74 |
66 |
62 |
91 |
84 |
80 |
87 |
89 |
89 |
82 |
78 |
70 |
71 |
|
12 |
98 |
97 |
87 |
69 |
65 |
99 |
91 |
85 |
91 |
91 |
98 |
90 |
82 |
75 |
75 |
4. DISCUSSION:
FT-Infrared
spectroscopy to find out the compatibility of drug with polymer
This
was carried out to find out the possible interaction between selected drug pantoprazole and polymers hydroxypropyl
methylcellulose, Cassava starch and polyvinyl pyrrolidone.
FT-IR of pantoprazole showed the following peaks at
3483.56, 3358.18, 3176.87, 2960.83, 1591.33, 1373.36 and 1049.31nm due to N-H,
O-H, CH2, CH3, C-O, C-F and S=O functional groups. The physical mixture of drug
with polymer hydroxypropyl methylcellulose, Cassava
starch and polyvinyl Pyrrolidone clearly shows the
retention of these characteristic peaks of pantoprazole
thus revealing no interaction between the selected drug and polymers.
Preparation
of pantoprazole tablets
This
method produced granular particles and very less fines. The pantoprazole
sodium sesquihydrate tablets were prepared by wet
granulation method. Hydrophilic matrix systems are widely used in oral
sustained drug delivery because they make it easier to achieve a desirable drug
release profile, they are cost effective and they have broad US FDA acceptance.
The Cassava starch and PVP also used as polymer in the other formulation49. The
hydrophilic polymer matrix system consists of hydrophilic polymer, drug and
other excipients distributed throughout the matrix.
Sustained delayed release can be achieved by formulating drugs as matrix
devices using HPMC, PVP and/ or other polymers50,51,52. The solubility of HPMC
is pH independent. In this study HPMC, Cassava starch and PVP was used as a hydrophilic
release retarding polymer in different concentrations and the Avicel PH 102 (MCC) as filler and starch paste (5%) as
binding agent.
During
the optimization of granules, less moisture sluggy
masses were found to have more fines and high friability and the high moisture sluggy masses were sticky in sieving process. Hence,
optimum moisture (paste 5%) was used for preparing the granules. Drying of
granules was performed at 50°C temperature. This method produced narrow shaped
granular particles with very less fines. The obtained granules were smooth and
almost uniform sized.
Characterization
of pantoprazole sodium sesquihydrate
tablets
a) Precompression
parameters
The
prepared pantoprazole granules for tabletting were prepared by wet granulation method. The
prepared pantoprazole granules were evaluated for
percentage yield, mean granule particle size, angle of repose, bulk density,
tapped density, Hausner’s ratio and compressibility
index. This method was able to produce narrow shaped granular particles with
fewer fines. The obtained granules were smooth and almost uniform sized The
percentage yield of the granules was ranged between 86.13 to 97.82% w/w. This
could be considered satisfactory product yield value of granules and these was
due to polymer binding properties of granules. The particles were found to
possess a narrow range of size distribution and have average particle size in
the range of 0.498 ± 0.05 to 0.559 ± 0.12 mm. The bulk densities of the
granules were found to be in the range of 0.306 ± 0.03 to 0.418 ± 0.03 gm/ml,
while the tapped densities were ranged between 0.313 ± 0.04 to 0.472 ± 0.05
gm/ml. The flow characteristics of the granules were assessed by determining
their angle of repose and Carr’s Index. The low values of compressibility (5.28
± 0.16 to 11.44 ± 0.12%) signify good flowability.
The angle of repose of all formulation was less than 30° (25.47 ± 0.12 to 30.79
± 0.26) also indicate the good flowability of the
prepared granules. This shows that the granules had smooth flow properties
ensuring homogenous filling of the die cavity during the compression (punching)
of tablets44.
b) Post compression parameters
The pantoprazole tablets were prepared by wet granulation
method and shown in Figure. The tablets were evaluated for their hardness,
weight variation, content uniformity, friability and in vitro drug
release. The hardness test is one of the control parameter during the
manufacturing of tablets. Generally the tablet prepared with low compression
force was dissolved faster than that with high compression force. Hardness must
be controlled to ensure that th product is firm enough to withand
handling without breaking or crumbling and not so hard that the disintegration
time is unduly prolonged. The recommended value for tablet is 4 to 8 kg/cm2.
The average hardness of the tablets to be in range was found within 4.73 ± 0.42
to 8.40 ± 0.002 kg/cm2. The average weight variation of tablets was found
within the limits of 7.5% (I.P.)Friability value which also affected by the
hardness value of tablets should be in the range of 0.5 to1% limits, which is
the usual friability range of tablets. The friability of the prepared tablets
was found less than 1% w/w. The uniformity of drug pantoprazole
sodium sesquihydrate present in tablets formulation
ranged from 95.42 ± 0.38 to 99.42 ± 0.26%. The physicochemical parameters of
the prepared tablets were compared with the marketed tablet (Pantosec 40 mg, Cipla, India)
containing 40 mg of pantoprazole. It was found that
the physicochemical parameters of the prepared tablets as well as the marketed
tablets comply with the standards.
5. CONCLUSION:
Ulcers
are crater-like sores which form in the lining of the stomach, just below the
stomach at the beginning of the small intestine in the duodenum. An ulcer is
the result of an imbalance between aggressive and defensive factors.
Pantoprazole is a substituted benzimidazole
derivative that targets gastric acid proton pumps, the final common pathway for
gastric acid secretion. The drug covalently binding to the proton pumps,
causing prolonged inhibition of gastric acid secretion. The stability of pantoprazole is a function of pH and it rapidly degrades in
acid medium of the stomach, but has acceptable stability in alkaline
conditions. Therefore, pantoprazole should be
delivered into the intestine. Hence, an attempt was made to formulate a delayed
release drug delivery system for pantoprazole by
using various enteric coating polymers.
The
main objective of the study was to develop delayed release tablets of pantoprazole. The study led the following conclusions:
Ø
The drug pantoprazole was selected for
the study, because of its availability, proved activity and better clinical
applications.
Ø
The compatibility studies using FT-IR revealed that there was no
interaction between the selected drug pantoprazole
and the polymers HPMC.
Ø
The pantoprazole granules were prepared
by wet granulation method. The physicochemical parameters of the granules
observed support the ideal flow nature of the formulated granules.
Ø
The pantoprazole tablets were prepared
by wet granulation method. The physicochemical evaluation of the prepared
tablets was found within the standards Pharmacopeial
limits.
Ø
The effect of enteric coating on the in vitro drug release, none
of the CAP enteric coated tablets showed drug release during the first 2 h in
pH 1.2. While the Drug coat L100 and Eudragit L100
coated formulation showed a drug release of 0.5% to 1% during the first 2 h in
pH 1.2.
Ø
Release of drug from the tablets was first order diffusion controlled
as indicated by higher r2 values in First order kinetic and higuchi model. The n value of Korsmeyer
Peppas equation indicated that the release mechanism
was super case-II transport.
Ø
The optimized formulation was stable and retained the
pharmaceutical properties at room temperature and 400C / 75% RH over a period
of 1 month.
Ø
The pantoprazole sodium sesquihydrate coated tablet formulation ECF3 showed its
antiulcer activity.
Based
on the observations, it can be concluded that the formulated delayed release
tablets of pantoprazole using widely accepted and
physiologically safe polymers and other excipients
was capable of exhibiting sustained release properties for a period of 12 h.
The enteric coated, especially the CAP coated tablets, did not release the drug
in the acidic pH 1.2 for a period of 2 h. They are thus may be reducing the
dose intake, prevent the degradation of drug in acidic pH 1.2, minimize the
blood level oscillations, dose related adverse effects and cost and ultimately
improve the patient compliance and drug efficiency.
6. SUMMARY:
The
aim of the present study was to formulate and evaluate delayed release drug
delivery system of pantoprazole sodium sesquihydrate tablets by using HPMC, Cassava starch and
polyvinyl pyrrolidone.
FT-IR
study was carried out to check any possible interactions between the drug and
the polymers HPMC, Cassava starch and polyvinyl pyrrolidine,
the study conformed that no interaction between the
selected drug and the polymers. Pantoprazole sodium sesquihydrate
granules were prepared by wet granulation method using different concentration
of HPMC, Cassava starch and PVP as release retarding polymers, Avicel PH 102 (MCC) as filler and starch paste (5%) as
binding agent. Magnesium stearate and talc was used
as a glidant and lubricant respectively. The granules
were evaluated for percentage yield, mean particle size, angle of repose, bulk
density, tapped density and compressibility index. The flow characteristics of
the granules were assessed by determining their angle of repose and Carr’s
Index. The values of compressibility index and angle of repose signify good flowability of the granules for all the batches. This shows
that the granules had smooth flow properties ensuring homogenous filling of the
die cavity during the compression (punching) of tablets.
The
compressed tablets were evaluated for its hardness, weight variation, content
uniformity and friability.
The in
vitro dissolution studies were carried out for compressed and coated
tablets using USP dissolution apparatus type II. The cumulative percentage of
drug release from the tablets varied and depends on the type of polymer used
and its concentration.
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Received on 10.04.2013 Accepted on 14.05.2013
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Asian J. Res.
Pharm. Sci. 2013; Vol. 3: Issue 2, Pg 95-106